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A close-up shot of a cheesy slice of Stuffed Pepper Casserole on a white plate, topped with fresh green onions.

Classic Humburger Macaroni Casserole

This comforting humburger casserole combines seasoned ground beef and tender macaroni in a rich tomato sauce, topped with melted cheddar cheese and baked to golden perfection. It's a hearty, family-friendly meal that comes together easily.
Prep Time 20 minutes
Cook Time 40 minutes
Total Time 1 hour
Servings: 6 servings
Course: Main Course
Cuisine: American
Calories: 650

Ingredients
  

For the Beef & Sauce
  • 1.5 lbs Ground Beef 80/20 or 90/10 lean
  • 1 tbsp Olive Oil
  • 1 Yellow Onion medium, finely chopped
  • 2 cloves Garlic minced
  • 1 can Diced Tomatoes 28 oz, undrained
  • 1 cup Beef Broth
  • 2 tsp Italian Seasoning
  • 1/2 tsp Salt or to taste
  • 1/4 tsp Black Pepper or to taste
  • 1 tsp Sugar (optional, balances acidity)
For the Pasta & Topping
  • 2 cups Elbow Macaroni uncooked
  • 3 cups Cheddar Cheese shredded, divided (or a blend of cheddar and mozzarella)
  • 2 tbsp Fresh Parsley chopped, for garnish (optional)

Equipment

  • Large Skillet or Dutch Oven
  • Large Pot
  • 9x13 inch baking dish
  • Cutting Board
  • Chef’s Knife
  • Measuring cups and spoons

Method
 

Prepare Pasta
  1. Preheat your oven to 375°F (190°C). Bring a large pot of salted water to a boil. Add the elbow macaroni and cook according to package directions until al dente. Drain well and set aside.
Cook Beef & Sauce
  1. While the pasta cooks, heat olive oil in a large skillet or Dutch oven over medium-high heat. Add the ground beef and cook, breaking it apart with a spoon, until fully browned. Drain any excess grease.
  2. Reduce heat to medium. Add the chopped yellow onion to the skillet and cook until softened, about 5-7 minutes. Add the minced garlic and cook for another minute until fragrant.
  3. Stir in the undrained diced tomatoes, beef broth, Italian seasoning, salt, pepper, and sugar (if using). Bring the mixture to a simmer, then reduce heat to low and let it gently simmer for 10-15 minutes, allowing the flavors to meld. Taste and adjust seasonings as needed.
Assemble and Bake
  1. In the skillet with the beef sauce, add the cooked and drained macaroni. Stir well to combine, ensuring the pasta is evenly coated.
  2. Lightly grease a 9x13 inch baking dish. Pour the macaroni and beef mixture into the prepared baking dish, spreading it evenly.
  3. Sprinkle 2 cups of the shredded cheddar cheese evenly over the top of the casserole. Cover the baking dish loosely with aluminum foil.
  4. Bake for 20 minutes with the foil on. Remove the foil, sprinkle the remaining 1 cup of cheddar cheese over the casserole, and continue to bake for another 10-15 minutes, or until the cheese is melted and bubbly and the top is lightly golden brown.
  5. Remove from oven and let stand for 5-10 minutes before serving. Garnish with fresh chopped parsley, if desired.

Notes

This casserole is excellent for meal prep! Leftovers can be stored in an airtight container in the refrigerator for up to 3-4 days. Reheat gently in the microwave or oven. For a spicier kick, add a pinch of red pepper flakes with the Italian seasoning. You can also add other vegetables like diced bell peppers or mushrooms when sautéing the onion.